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AI-Powered Industry 4.0

Turn any legacy machine into an intelligent machine.

Everything your plant needs to turn old equipment into intelligent, connected machines — the ones you already own:

  • Shift-start tracking — detects when work actually begins and compares it to the scheduled clock-in to reveal delays at the start of each shift.
  • Real-time downtime reports — see dead and wasted time the moment it happens.
  • Faster maintenance — logs repair duration and the time between repairs to cut maintenance times.
  • Ask your data — an AI algorithm lets you ask direct questions across all your information and get instant answers.
  • Automatic email alerts — notifies you of unplanned prolonged stoppages and maintenance repairs, automatically.
Request a demo See how it works

Backed by Mechatronics — 20+ years and 2,000+ industrial applications.

Live data · Real-time insights

Proven on the production floor of leading manufacturers

Medical Industry Automotive 90+ Success Cases Microsoft Power BI 2,000+ Applications
Success cases

Proven results in the medical industry

In the medical industry we've delivered several success stories. Here are two we can highlight — kept anonymous:

A maintenance breakthrough from day one

At a leading medical manufacturer, maintenance saw a major benefit the moment the system went live: their repair times and response times had never been properly recorded. Capturing them reduced production problems significantly — and over time the platform surfaced line-wide issues that traditional methods could never pinpoint.

Real-time visibility, root cause fixed for good

At another medical manufacturer, giving the whole team live access to dashboards of the production line let them find the root cause of the recurring problems that kept hitting their machines — turning it into a permanent fix and a strong jump in production.

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Traceab in use
How it works

From legacy machine to live dashboard in four steps

No rip-and-replace. Traceab.ai plugs into what you already have.

1

Connect

Plug the module into any machine via GPIO, RS485 or digital I/O — no PLC changes.

2

Capture

Smart sensors and edge computing stream production data in real time.

3

Analyze

AI processes production, downtime, parts and maintenance securely in your cloud.

4

Visualize

Custom Power BI dashboards — from the shop floor to the top floor.

90+
Success cases delivered
20+
Years of engineering
2,000+
Industrial applications
24/7
Real-time monitoring
Results

What we measure — and what you gain

Automatically measured

  • Cycle time
  • Micro-stoppages
  • Downtime in production
  • Break time
  • Shift start / end tracking
  • Maintenance response time
  • MTTR — Mean Time To Repair
  • Time between repairs

Benefits for your plant

  • Fewer unexpected line stoppages
  • Reduced maintenance costs
  • Increased production output
  • Early anomaly detection
  • Reduced time losses
  • Lower scrap and rework rates
  • Reduced electrical energy costs
  • Real, data-driven decisions
Power BI dashboards for production analytics
Included · Power BI

Custom dashboards & analytics, built for you

Every Traceability deployment includes the development of tailored Microsoft Power BI dashboards and analytics. Data flows freely from the shop floor to the top floor — turning raw machine signals into decisions that generate value.

  • Live production, downtime and efficiency reports
  • Machine performance and efficiency analysis
  • Maintenance history and alerts
  • Remote access from any device, anywhere
New · AI Subscription

An AI analyst for your production line — every month.

With Traceability we include a monthly AI subscription that works like a dedicated production-line analyst. It counts parts in real time, watches production and downtime, flags anomalies before they become stoppages, predicts maintenance and delivers automatic Power BI reports — so your team gets answers, not just data.

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  • Real-time piece counting on every line
  • Live production, downtime & micro-stoppage tracking
  • Anomaly detection before it costs you production
  • Predictive maintenance alerts
  • Automatic Power BI reporting
  • Ask direct questions across all your data
Pricing

Start with one machine. Scale to the whole plant.

Pilot-to-scale: prove your real efficiency and recovered downtime on one critical machine, then expand.

Traceab Module

Plug & play hardware for a single machine or cell.

from $9,500 / module
  • Industry 4.0 module + smart sensors
  • GPIO / RS485 / digital I/O
  • Real-time efficiency & downtime
  • Power BI starter dashboard
Start a pilot
Most popular

AI Analyst Subscription

Your production-line analyst, billed monthly.

Custom / month
  • Everything in Traceab Module
  • Real-time piece counting
  • Anomaly & predictive alerts
  • Automatic Power BI reporting
  • Workforce & skills analytics
Request a quote

Line / Plant Deployment

Multiple modules with custom analytics and AI.

Custom / quote
  • Volume module pricing
  • Tailored Power BI dashboards
  • AI subscription across lines
  • Onboarding & before/after efficiency case
Request a quote

Hardware price shown per module. Line and plant deployments and the AI subscription are quoted to your number of machines and lines.

See it in action

Traceability on the production floor

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Traceability with AI
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Traceability promo

Ready to see your real numbers?

Book a live demo: we connect Traceab.ai to a legacy machine and show your dashboard in minutes.

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