AI-Powered Industry 4.0

Turn any legacy machine into an intelligent machine.

Everything your plant needs to turn old equipment into intelligent, connected machines — the ones you already own:

  • Real-time OEE on every machine — finally see the hidden hours you lose each shift.
  • An AI analyst working 24/7 — counts every part and catches anomalies before they stop the line.
  • Predict failures before they happen — slash downtime and reactive maintenance costs.
  • Plug & play in days, not months — no PLC swaps, no code, on any legacy machine.
  • Live Power BI dashboards that turn raw data into decisions that pay for the system itself.

Backed by Mechatronics — 20+ years and 2,000+ industrial applications.

Live OEE · Real-time data

Proven on the production floor of leading manufacturers

BioSense Webster BD · Becton Dickinson 90+ Success Cases Microsoft Power BI 2,000+ Applications
The challenge

Today's plants must produce more, spend less and prove quality — with machines that don't talk.

Most factories run on legacy equipment with no connection and no data: unknown OEE, unrecorded stoppages, reactive maintenance and expired calibrations. Traceab.ai is an intelligent module, powered by AI, that turns any manufacturing machine into an Industry 4.0 system.

Real-time OEE

Overall Equipment Effectiveness calculated automatically, machine by machine, shift by shift.

Downtime detection

Every stoppage and micro-stoppage logged automatically — see exactly where time is lost.

Predictive maintenance

MP² alerts and troubleshooting docs keep machinery healthy before it fails.

Part tracking

First-part detection and full traceability through 2D barcode across the production flow.

Workforce analytics

Allow only trained, certified operators to run a process — and distribute skills in real time.

Energy saving mode

Machines power down between shifts and power back up automatically — lower energy, lower cost.

How it works

From legacy machine to live dashboard in four steps

No rip-and-replace. Traceab.ai plugs into what you already have.

1

Connect

Plug the module into any machine via GPIO, RS485 or digital I/O — no PLC changes.

2

Capture

Smart sensors and edge computing stream production data in real time.

3

Analyze

AI processes OEE, downtime, parts and maintenance securely in your cloud.

4

Visualize

Custom Power BI dashboards — from the shop floor to the top floor.

90+
Success cases delivered
20+
Years of engineering
2,000+
Industrial applications
24/7
Real-time monitoring
Results

What we measure — and what you gain

Automatically measured

  • Cycle time
  • Micro-stoppages
  • Downtime in production
  • Break time
  • Shift start / end tracking
  • Maintenance response time
  • MTTR — Mean Time To Repair
  • OEE — Overall Equipment Effectiveness

Benefits for your plant

  • Fewer unexpected line stoppages
  • Reduced maintenance costs
  • Increased production output
  • Early anomaly detection
  • Reduced time losses
  • Lower scrap and rework rates
  • Reduced electrical energy costs
  • Real, data-driven decisions
Power BI dashboards for production analytics
Included · Power BI

Custom dashboards & analytics, built for you

Every Traceability deployment includes the development of tailored Microsoft Power BI dashboards and analytics. Data flows freely from the shop floor to the top floor — turning raw machine signals into decisions that generate value.

  • Live OEE, downtime and production reports
  • Machine performance and efficiency analysis
  • Maintenance history and alerts
  • Remote access from any device, anywhere
New · AI Subscription

An AI analyst for your production line — every month.

With Traceability we include a monthly AI subscription that works like a dedicated production-line analyst. It counts parts in real time, watches OEE and downtime, flags anomalies before they become stoppages, predicts maintenance and delivers automatic Power BI reports — so your team gets answers, not just data.

  • Real-time piece counting on every line
  • Live OEE, downtime & micro-stoppage tracking
  • Anomaly detection before it costs you production
  • Predictive maintenance alerts
  • Automatic Power BI reporting
  • Workforce, skills & certification analytics
Pricing

Start with one machine. Scale to the whole plant.

Pilot-to-scale: prove your real OEE and recovered downtime on one critical machine, then expand.

Traceab Module

Plug & play hardware for a single machine or cell.

from $9,500 / module

  • Industry 4.0 module + smart sensors
  • GPIO / RS485 / digital I/O
  • Real-time OEE & downtime
  • Power BI starter dashboard
Start a pilot

Line / Plant Deployment

Multiple modules with custom analytics and AI.

Custom / quote

  • Volume module pricing
  • Tailored Power BI dashboards
  • AI subscription across lines
  • Onboarding & before/after OEE case
Request a quote

Hardware price shown per module. Line and plant deployments and the AI subscription are quoted to your number of machines and lines.

See it in action

Traceability on the production floor

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Traceability with AI
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Ready to see your real OEE?

Book a live demo: we connect Traceab.ai to a legacy machine and show your dashboard in minutes.

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